
Shipping candles can be a tricky task, especially for small businesses. The personal and commercial use of candles is rapidly rising, with the U.S. retail sales of candle products estimated at approximately $3.14 billion annually. With many customers across state lines wanting to order candles, it is important to know how to get your candles to your customers without breakage or damage. This involves choosing the right packaging materials, considering the weather conditions, and selecting the most cost-effective shipping options.
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What You'll Learn

Choosing the right packaging materials
When shipping candles, it is important to choose the right packaging materials to ensure they arrive intact and undamaged. Here are some tips for choosing the appropriate materials:
Shock-absorbing and Filler Materials
Use shock-absorbing materials to wrap your candles and protect them from breakage. Corrugated cardboard wrap, honeycomb cardboard wrap, and bubble wrap are effective options. These materials provide cushioning and help absorb any impact during transit. Additionally, consider using fillers to fill any empty spaces in the shipping box. Options such as biodegradable packing peanuts (made from cornstarch or wheat), crinkle paper, kraft paper, or air pillows can fill voids and prevent the candles from moving around.
Boxes
Choose sturdy and durable boxes designed for shipping. Corrugated cardboard boxes offer strength and protection for your candles. Look for boxes that are specifically designed for fragile items, with markings such as "Fragile" or "Handle with Care." USPS, UPS, FedEx, and DHL offer Flat Rate boxes at no upfront cost, which can be useful for saving on shipping costs.
Tape
Invest in packing tape designed specifically for shipping. Ensure you have enough tape to securely seal the boxes and prevent them from opening during transit. There are also customizable and recyclable tape options available.
Labels
Always use "Fragile" labels on your packages. This alerts handlers to take extra care during transportation and can help ensure your candles arrive safely.
Insulation
If you're shipping candles in warm weather, consider using insulated boxes or gel packs to prevent melting. Express shipping is also recommended to reduce the time your package spends in hot conditions.
Container Type
Consider the type of container your candles are in. Glass containers are fragile and heavy, increasing shipping costs and the risk of breakage. Tin containers are a more durable option and have lower shipping rates.
By choosing the right packaging materials and following these tips, you can help ensure your candles arrive safely and intact at their destination.
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Preventing damage and breakage
Use Sturdy Boxes and Protective Packaging
Choose strong, crush-resistant boxes made of corrugated cardboard. These boxes provide durability and protect the candles from external impacts. Ensure the box is a snug fit to avoid excess empty space that could allow movement and potential breakage. You can also use cardboard tubes as a budget-friendly option.
Wrap Individual Candles
Use protective wraps or inserts to secure each candle. Bubble wrap, foam sheets, or honeycomb cardboard wraps provide shock absorption and prevent scratches and breakage. For tin candles, use padding like paper or cardboard to avoid dents.
Fill Empty Space
Use packing materials to fill any remaining gaps in the box. Biodegradable packing peanuts, crinkle paper, or kraft paper are excellent options to prevent movement and provide additional cushioning. These materials are also eco-friendly and can be reused.
Insulate and Stabilize
If shipping in hot climates, use ice packs wrapped in paper to prevent melting. Include one or two ice packs per box and opt for faster shipping methods to reduce the time candles spend in the heat. For multiple candles, use cardboard dividers to keep glass jars or tins separate and stable during transit.
Enhance Presentation and Branding (Optional)
Customise your packaging with labels, stamps, or stickers to create a memorable unboxing experience for your customers. This step is especially important if you run an online store or sell at craft fairs, as it enhances branding while keeping your products safe.
By following these steps, you can effectively prevent damage and breakage when shipping candles, ensuring your products arrive safely and professionally presented.
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Cushioning and filling empty spaces
When shipping candles, it is important to ensure that they are secure and cushioned to avoid breakage. Here are some tips for cushioning and filling empty spaces in the packaging:
Use shock-absorbing materials: Wrap your candles in shock-absorbing materials such as corrugated or honeycomb cardboard wrap, bubble wrap, or tissue paper. These materials will help to protect the candles from impact and absorb any shocks during transit.
Fill empty spaces: Use fillers such as packing peanuts, crinkle paper, or kraft paper to fill any empty spaces in the shipping box. Biodegradable packing peanuts made from cornstarch or wheat are a great eco-friendly option. You can also use air pillows or cornstarch packing peanuts. These fillers will help to prevent the candles from moving around and reduce the risk of breakage.
Opt for an appropriately-sized box: Choose a box that is just slightly larger than the candle to minimise empty space. This will reduce the amount of cushioning needed and save on shipping costs. The box should be sturdy and made of corrugated cardboard to provide extra protection.
Test the packaging: Once you have wrapped the candle and filled any empty spaces, test the packaging by shaking the box gently. The candle should not move around too much within the box. If there is still room for movement, add more filler or adjust the wrapping.
Include "Fragile" labels: Mark the box with "Fragile" labels to ensure that handlers take extra care during transit. This will help to reduce the risk of damage and alert handlers to handle the package with care.
By following these tips, you can effectively cushion and fill empty spaces when shipping candles, ensuring that they arrive safely and securely to their destination.
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Shipping costs and methods
When it comes to shipping costs and methods, there are several factors to consider to ensure your candles arrive safely and you don't break the bank. Firstly, the cost of shipping will depend on the weight and size of your package, the destination, and the speed of delivery. Compare rates and use online calculators from different courier services to find the most cost-effective option.
To save on shipping charges, use the smallest box possible and minimise the amount of cushioning needed. Corrugated cardboard boxes provide sturdiness and protection for your candles. You can also take advantage of free Flat Rate boxes offered by USPS, UPS, FedEx, and DHL. If you're shipping dense candle orders, flat-rate shipping can save you money, especially with USPS, FedEx, or UPS. Shipping by weight may be more cost-effective if you're sending one candle, but for three or more, flat-rate pricing is usually cheaper.
To prevent damage and breakage, use shock-absorbing and filling materials such as bubble wrap, corrugated or honeycomb cardboard wrap, biodegradable packing peanuts, crinkle or kraft paper, tissue paper, or air pillows. Ensure there's minimal movement within the box by filling any empty spaces. If you're shipping in warm weather, use gel packs, insulated boxes, or express shipping to prevent melting.
Finally, don't forget to label your boxes with "Fragile" stickers, and consider purchasing shipping insurance for high-value orders.
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Weather conditions and melting
Shipping candles can be challenging, especially during hot weather. Soy wax is a soft wax with a melting point ranging from 49 to 82 degrees Celsius, depending on its blend and manufacturer. Exposure to temperatures of 80 degrees Celsius or higher for extended periods can cause soy candles to melt, deform, or crack, resulting in unhappy customers and lost sales.
To prevent melting during hot weather, consider using insulated packaging and ice packs to keep the candles cool. It is important to ensure that the ice packs do not come into direct contact with the candle jars. Additionally, opt for expedited shipping to minimise the time candles spend in transit, as the longer they remain in transit, the higher the risk of melting. Choose a carrier that offers climate-controlled transportation, such as ParcelPath, which provides discounted rates on UPS and USPS shipping and excellent customer service.
To further protect your candles from heat damage, use temperature-sensitive labels on your packages. These labels serve as a secret weapon, prompting delivery personnel to handle your shipment with extra care and place it in a cool location, such as the shade of a garage or a shaded spot on the front porch. Seal your candles in a thermal blanket before boxing them up, as this extra layer of insulation can provide added protection from the heat.
Finally, be strategic about when you ship your candles. Shipping on Monday afternoons can help avoid weekend pauses or delays, reducing the time your candles spend in potentially hot warehouses or delivery trucks. Notify your customers promptly when an order is placed and provide delivery notifications so they can bring their packages inside as soon as possible, minimising sun exposure and the risk of melting.
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Frequently asked questions
To prevent breakage, ensure there is as little room for movement as possible in the box. Use shock-absorbing materials such as corrugated cardboard wrap, honeycomb cardboard wrap, or bubble wrap to wrap your candles. Then, fill any remaining empty space in the box with packing materials such as biodegradable packing peanuts, crinkle paper, or kraft paper.
The cost-effectiveness of shipping depends on various factors such as the weight and size of the package, the destination, and the courier service used. In general, flat-rate shipping can be a good option for dense items like candles, especially when shipping multiple items. Compare rates and use online calculators from different courier services to find the most cost-effective option for your specific shipment.
To prevent melting, avoid shipping in warm weather. If necessary, use frozen gel packs, ice packs, or insulated boxes to keep the candles cool. Opt for express shipping to minimise the time the package spends in transit, reducing the risk of melting.
Use sturdy shipping boxes made of corrugated cardboard to provide protection for your candles. For glass or tin candles, consider using durable corrugated shipping boxes, while mailers work well for pillar candles and tea lights. Additionally, use packing tape specifically designed for shipping to secure the boxes. Include "Fragile" labels on the boxes and consider purchasing shipping insurance for high-value orders.

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